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#021 - PRINTING: PLATEMAKING OCCUPATIONS

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Michigan Occupational Information System
#021 - PRINTING: PLATEMAKING OCCUPATIONS

Workers such as photoengravers, lithographers, scanner operators, and lithographic photographers make printing plates that are used in various types of printing processes.


JOB DUTIES 

Platemakers may:

Photograph copy

Develop negatives

Prepare printing plates from negatives

Draw designs on plates

Mix and apply chemical solutions to plates

Etch metal plates

Proof copy made from plates

Retouch plates

Tools and equipment used may include:

* Chemicals

* Measuring instruments

* Photocomposing machines

* Hand tools

* Plate whirlers

* Metal, stone, or glass plates

* Layout tables

* Vacuum frame with light

* Computer scanner

OCCUPATIONAL SPECIALTIES

Photoengravers may specialize in these areas:

971.381-022 PHOTOENGRAVERS make photosensitized metal printing plates using photography and developing equipment and engravers' hand tools that leave a raised printing surface on the plates.

971.381-014 PHOTOENGRAVING ETCHERS etch the image onto the plate by using chemicals, etching machines, and hand tools.

971.381-034 PHOTOENGRAVING PRINTERS transfer images onto photosensitive metal plates by exposing the film or glass negatives or positives to artificial light.

Lithographers may specialize in these areas:

972.381-010 LITHOGRAPHIC PLATE MAKERS make printing plates that are used in offset printing presses. They transfer positive or negative images onto metal, stone, or glass, according to specifications, using liquid formulas, photocomposing machines, plate whirlers, and measuring instruments.

972.281-010 DOT ETCHERS, sometimes called Process Artists, adjust the size or photographic dots to make color corrections on halftone negatives or positives to be used in preparation of lithographic printing plates.

972.382-014 LITHOGRAPHIC PHOTOGRAPHERS set up and operate an industrial camera to produce half-tone separations, four-color separations, and other positives or negatives used to make lithographic printing plates.

972.282-010 SCANNER OPERATORS use computer-controlled electronic color scanners to produce color-separated positive or negative films for use in producing printing plates.

972.281-022 LITHOGRAPHIC STRIPPERS plan and assemble composite film used in the production of lithographic printing plates.

972.282-018 ELECTRONIC MASKING SYSTEM OPERATORS use computers to produce stripping masks used in production of offset lithographic printing plates.

Other lithographers and engravers, such as photocomposing machine operators and photolettering machine operators, set up and operate specialized machinery which photographs typed materials onto film or photosensitive paper.

In addition to learning about these specialties, you may also find it helpful to explore the following MOIScripts:


WORKING CONDITIONS AND REQUIREMENTS

Workers in platemaking occupations usually work with other skilled workers under the direction of a supervisor.

Work locations vary in size from small commercial printing shops to large newspaper plants, and working conditions may vary depending on the particular location. Most, however, are clean, well lighted, and air-conditioned. Workers may be on their own much of the time and may work under pressure to meet deadlines. The work is not strenuous, but safety precautions must be followed when using chemical solutions.

The average workweek for workers in platemaking occupations is under 40 hours. Many union contracts specify a 5-day, 35- to 37 1/2 hour workweek. Overtime work is necessary at times and is frequent in commercial shops. Depending on the firm, workers may be required to work day, evening, and night shifts. Those working for newspapers may be required to work any day of the week.

Most workers in platemaking occupations are members of the Graphic Arts Communications International Union. Workers who belong to unions must pay dues.

You Should Prefer:

  • Using special processes and techniques in your work
  • Working with things and objects
  • Seeing the physical results of your work

You Should Be Able To:

  • Learn and apply craft techniques and principles
  • Use good judgment in making decisions
  • Work within set limits and tolerances
  • Perceive detail in diagrams, designs, pictures
  • Use shop mathematics
  • Compare and see differences in shadings, shapes, and forms
  • Work well with your hands

Math Problem You Should Be Able to Solve:

A halftone screen consists of two sheets of glass. Each sheet is ruled with parallel opaque lines. The sheets are cemented together so that the lines cross at right angles, forming squares. In order to determine the screen size first you must determine the coarseness or fineness of the screen. How would you determine the coarseness or fineness of the screen?

Reading Example You Should Be Able to Read and Comprehend:

The News-Dultgen process prints a continuous tone positive and a halftone positive made from the same negative on the carbon tissue. This creates cells that vary in size as well as in depth. Instead of carbon tissue, some processes use light-sensitive coating applied directly to the metal.

Writing Example You Should Be Able to Produce:

You are making a deep etch offset plate and you do not have the proper chemicals necessary to complete the job. Summit a written request for the chemicals using the correct spelling and amount to ensure that you get what you need.

Thinking Skill You Should Be Able to Demonstrate:

When working with potentially dangerous chemicals, you need to make decisions quickly and effectively to ensure your safety and to ensure that your project is successful.

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EDUCATION AND PREPARATION OPPORTUNITIES

NOTE: A High School Diploma with specific Vocational Education Classes or a Certificate (program of up to one year of study beyond high school) or an Associate Degree (two years of study beyond high school) or an Apprenticeship (usually three to four years of training beyond high school) may qualify a person for this occupation.

The following education and preparation opportunities are helpful in preparing for occupations in the MOIScript:

***SCHOOL SUBJECTS***

0200 ART , 0700 ,CAREERS , 0900 , 1000 COMPUTERS , 2200 MATH , 2600 PHOTOGRAPHY & VIDEO , 2900 SCIENCE , 3300 TECHNOLOGY

***VOCATIONAL EDUCATION PROGRAMS***

047 GRAPHIC/PRINTING COMMUNICATIONS

Approved vocational education programs in Graphic and Printing Communications prepare students to design and execute layouts and illustrations for advertising displays and instructional manuals. Students may also be prepared in all phases of offset printing, layout, composition, presswork and binding, and other graphic arts related to the printing industry.

The following courses may be required for completion of this program:

COMMERCIAL ART

COMMERCIAL PHOTOGRAPHY

LITHOGRAPHY, PHOTOGRAPHY, & PLATEMAKING

057 VISUAL IMAGING TECHNOLOGY

Approved vocational education programs in Visual Imaging Technology provide students with a set of foundation skills as well as a set of visual imaging skills that are generic to like occupations. These programs prepare students for such occupations as paste-up keyliner and other commercial artist occupations, film laboratory technician, process camera operator, lithographic press operator, and photographic finisher.

Courses in other trade & industrial programs may be required for completion of this program.

High school students should consult their guidance office for more information about the specific requirements of this program at their school or area vocational education center.

Students should obtain the local Career Preparation Consumer Report for information on what happens to students who successfully complete a program. This information is available at each high school or career/technical center.


***POSTSECONDARY PROGRAM***

143 PRINTING, GRAPHICS & COMMERCIAL ART

Programs in Printing, Graphics, and Commercial Art provide opportunities to gain the knowledge and skills necessary for employment communicating ideas or stimulating interest in industrial products using pictorial or printed media. Employment is available in the printing industry and in many branches of advertising. Individuals who teach Printing, Graphics, and Commercial Art at the secondary school level must have a Michigan Teaching Certificate.

Courses vary among schools and areas of interest but may include:

Offset Printing

Lettering & Typography

Process Camera

Commercial Art

Line & Halftone Photography

Advertising Art

Offset Presswork

Photo-Chemistry

Stripping & Platemaking

Calligraphy

            Search for a College and/or Instructional Program

***APPRENTICESHIP OPPORTUNITIES***

034 PHOTOENGRAVER

Most people enter occupations within this MOIScript through an apprenticeship program. An apprenticeship program is a formal program that takes 3 - 5 years to complete with most of the time spent on the job. Apprenticeship programs for this occupation usually include:

WHAT IS LEARNED ON THE JOB

Cutting Negatives to Size

Printing Zinc/Copper Plates

Preparing Negatives for Stripping

Use of Arc Light

Preparing Negatives for Printing

Printing Plates

Preparing Metal Plate for Printing

Use of Polishing Abrasives

Operation/Maintenance of Presses

Manufacture Paper and Ink

Characteristics of Paper and Ink

WHAT IS LEARNED IN THE CLASSROOM

Blueprint Reading

Machine Shop Operation

Industrial Relations

Printing and Press Work

Photography

Safety Practices

Chemistry

***MILITARY TRAINING OPPORTUNITIES***

Please check Military website at http://www.myfuture.com .

PRINTING SPECIALISTS

The military produces many printed publications each year, including newspapers, booklets, training manuals, maps, and charts. Printing specialists operate printing presses and binding machines to make finished copies of printed material.

What They Do

Printing specialists in the military perform some or all of the following duties:

  • Reproduce printed matter using offset lithographic printing processes
  • Prepare photographic negatives and transfer them to printing plates using copy cameras and enlargers
  • Prepare layouts of artwork photographs and text for lithographic plates
  • Produce brochures, newspapers, maps, and charts
  • Bind printed material into hardback or paperback books using binding machines
  • Maintain printing presses

Helpful Attributes

Helpful school subjects include shop mechanics. Helpful attributes include:

  • Preference for doing physical work
  • Interest in learning about printing

Training Provided

Job training consists of 8 to 20 weeks of classroom instruction, including practice in operating printing presses. Training length varies by specialty. Course content typically includes:

  • Photolithography techniques
  • Operation of offset presses
  • Techniques for making printing plates
  • Binding Techniques

Further training occurs on the job and through advance courses. The Army, Navy and Marine Corps offer certified apprenticeship programs in this occupation.

Work Environment

Printing specialists work indoors in print shops and offices located on land or aboard ships.

Civilian Counterparts

Civilian printing specialists work for commercial print shops, newspapers, insurance companies, government offices, or businesses that do their own printing. They perform duties similar to military printing specialists. They may be called offset printing press operators, lithograph press operators, offset supplicating machine operators, lithograph photographers, or bindery workers.

Physical Demands

Normal color vision is required to enter some specialties in this occupation.

Opportunities

The military has about 1,800 printing specialists. On average, the services need about 200 new specialists each year. After job training, specialists normally operate printing and binding machines under direct supervision. With experience, they work more independently, setting up and operating machines. In time, printing specialists may become supervisors of printing plants.  

E-Learning Courses and Programs  

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OPPORTUNITIES FOR EXPERIENCE AND METHODS OF ENTRY

Many employers prefer workers who have completed a formal apprenticeship. Applicants for apprenticeship programs may have to pass a physical exam and an aptitude test.

                School-to-Work opportunities include:

informal apprenticeships

mentorships

job shadowing experiences

touring a local Printing: Platemaking Occupations employer

internships

volunteer work with a Printing: Platemaking Occupations employer

community service work with an agency

Secondary vocational education programs in graphic/printing communications may provide experience. A formal apprenticeship program, postsecondary programs in printing, graphics, and commercial art, and related military training may also provide opportunities for experience in this field.

Methods of entry include completing an apprenticeship and applying directly to employers. Assistance may be obtained from school placement offices, consulting local unions, or apprenticeship information specialists at local offices of Michigan Works!. Openings may appear in newspaper want ads. In addition, you should access and search the Internet's on-line employment service sites such as:

Michigan Talent Bank

Michigan Works!

You should also enter an electronic resume on these on-line services.

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EARNINGS AND ADVANCEMENT

Earnings of workers in platemaking occupations depend on the extent of unionization, type of specialty, type of industry, and location of the firm. Wage rates are usually lower in small nonunion shops. Workers in major cities are paid the highest union wages of all unionized printing workers.

Nationally, the union wage rates (1998) in large urban areas for various job titles were:

U.S. CITY

JOB TITLE

WAGE/HOUR

Minneapolis/St. Paul, MN

Photographers, Halftone

$20.10

Witchita, KS

Plate Vac Frame

$11.88

Philadelphia, PA

Photo, Plate, Stripper

$23.98

Cincinnati, OH

Platemaker

$20.85

Chicopee, MA

Photo Typesetter

$15.59

Portland, OR

Photo Composer

$22.13

Fostoria, OH

Stripper, Black & White Color

$15.45-$15.99

In Michigan, nonunion Platemaking workers earned hourly rates of (Mid 1997):

Specialty

Average

Range

Platemakers

 

 

Black & white

$10.36

$ 7.00 - $16.00

Color

$10.24

$ 7.50 - $20.00

Strippers

 

 

Black & white

$11.12

$ 7.00 - $15.00

Color

$14.24

$ 8.04 - $21.00

Unionized workers in the above occupations typically earned more in 1999.

Apprentice Photoengravers and Lithographers start at a rate of pay which is at least 50% of what a fully qualified worker would earn. Workers in platemaking occupations receive additional pay for working overtime and on evening and night shifts and may receive cost-of-living allowances depending on the union contract.

Most workers in platemaking occupations working in union shops receive paid vacations and holidays; life, accident, disability, and hospitalization insurance; retirement plans; and sick pay. Classes for upgrading skills may be sponsored jointly by unions and employers. Benefits for workers in small, nonunion shops vary.

Some workers in platemaking occupations enter the occupation as apprentices. They are gradually given responsibilities until they complete the apprenticeship program and become fully qualified Photoengravers or Lithographers. With additional training and experience, some of these workers become supervisors or shop superintendents. Some may start their own businesses.

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EMPLOYMENT AND OUTLOOK

About 69,700 workers in platemaking occupations were employed nationally in 1996. Employment of these workers is expected to decline through the year 2006. Workers in platemaking operations were found in the printing and publishing industries. They were employed by commercial printing establishments, especially those that printed business forms, but also by other printing companies such as newspapers, magazines, book publishers and bookbinding firms. A very small number of these workers were employed by the Federal Government. Opportunities will be best for individuals who have completed post-high school programs in printing technology.

There are approximately 2,675 workers in platemaking occupations employed in Michigan. Most worked in or near urban areas or large cities. They worked for commercial printing plants and newspaper, book, and magazine publishers. Some worked in commercial shops that make photoengravings for other printing firms.

Employment of workers in platemaking occupations in Michigan is expected to decline through the year 2005. An average of 50 annual openings is expected, with 10 due to growth and 40 to replacement of workers who retire, die, or leave the labor force for other reasons. Additional openings will occur as workers change jobs or occupations.

Computerization has changed these occupations dramatically. Electronic pagination has grown while employment in several traditional occupations such as printing strippers, compositors, typesetters, and camera operators has decreased. Some small shops may still retain some platemakers because the newer equipment is so expensive. Fifteen percent of print processing is now done "computer to press." A disk with the image is inserted into a digital press. This has made platemaking unnecessary. The percentage of digital printing is growing very fast. Platemakers frequently are re-trained as electronic pre-press workers or press operators. There is much collaboration between the digital image maker and the printer to obtain a good printing image. Certain fonts and software used will not reproduce the computer image well. Short-run color printing has increased because it is easier with this digital technology. As a result, those familiar with color printing techniques are more in demand, such as Desktop publishers, computer artists, and scanner operators. The growth of electronic media and changing environmental standards have impacted printing. These trends have been offset by a growing Michigan economy. Businesses that are growing make greater advertising and printing expenditures.

MICHIGAN'S EMPLOYMENT OUTLOOK TO 2005

EMPLOYMENT AND

NUMBER

PERCENT

PROJECTED YEARLY

OUTLOOK REGIONS

EMPLOYED

GROWTH

JOB OPENINGS

State Total

2,675

11.7%

50

SOURCES OF ADDITIONAL INFORMATION

Printed occupational information is available upon written request from sources below:

Printing Industries of MI, Inc.
23815 Northwestern Hwy., 2700
Southfield, MI 48075
1-810-34509200
http://www.print.org

National Association of
Printers and Lithographers
780 Palisade Avenue
Teaneck, NJ 07666
1-201-342-0700

International Association of
Printing House Craftsmen
7042 Brooklyn Blvd.
Minneapolis, MN 55429
1-612-560-1620
http://www.iaphc.org

U.S. Department of Labor
Bureau of Apprenticeship
and Training
 

State Director's Office
801 South Waverly, Suite 304
Lansing, MI 48917
1-517-377-1746

International Prepress Assoc.
200 France Avenue South
Suite 327
Edina, MN 55435
1-612-342-0700
http://www.ipa.org

School and College Placement Offices

 

Michigan Works!

SUMMARY PROFILE

The occupation of Printing: Platemaking Occupations can be summarized by the following:

Growth Outlook:

Expected to decline

Salary Potential:

Below average potential growth

GOE Cluster:

Artistic Interest Group (#01)

Work Values:

Routine work, working with hands

SDS Code:

Realistic (using mechanical ability, working with printing machines and tools)

Relationship to Data:

Compiling (operates printing machines, observing operation of machines as work progresses and making adjustments to conform with written specifications)

Relationship to People:

Instructional (working in accordance with supervisors or customers)

Relationship to Things:

Precision Working (operates, repairs, and maintains printing equipment)

MOISCRIPTS are Copyright 2003, Michigan Department of Career Development

 


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