Did you ever stop to think how many different ways there are to get hurt on the job? Probably not, because most of us don't like to think about these things.

However, it's a fact that there are a lot of ways to get hurt. Injury statistics in Michigan indicate that there are several different ways to be injured while working with presses.

Major types of injuries were amputations, lacerations, and crushing injuries. The top categories of injury causes were identified as "caught between" and "lack of guarding," both of which should ring a bell with you.

But maybe we shouldn't approach the subject of injuries from the negative side. Instead of considering the many different ways to get hurt, let's discuss the many ways not to get hurt. In other words, let's take a look at the safety precautions we all should be familiar with.

There are several basic safety rules that apply to every job. Your job as a power press operator is no exception.

To start with, never operate a press not equipped with adequate, point-of-operation safety guards or safety devices. Don't adjust or remove guards and safety devices or make repairs to your press without authorization from your supervisor. Call to the attention of your supervisor all unusual noises or loose parts on your press.

These rules are noteworthy not only because they emphasize safety, but also because they stress the importance of keeping your supervisor informed on all matters pertaining to your job.

Mental alertness is important on any job, particularly when considering safety. So it's necessary to give full attention to your job and not to be socializing while you work.

Presses shall be inspected by authorized personnel at regular intervals. Consult the Michigan Department of CIS Power Presses Standard for information on specific rules and regulations concerning Part 24 Inspection and Maintenance Requirements.

Personal protective equipment shall be provided and worn where there is reasonable probability of injury that can be prevented by using such equipment. Safety glasses shall be worn because the presence of flying metal particles/objects is always possible. Gloves are essential when the hands will contact sharp edges and rough surfaces.

Sometimes the glove can be more of a hazard than a safeguard, for example, when handling material near an in-running nip or revolving points. A job safety analysis will reveal where and when not to wear gloves in your facility. Shoes with steel toe guards built in, approved safety shoes (ANSI) are a must where danger to the feet from falling objects, hitting objects, or tripping over objects are possible. ALL personal protective equipment needs shall be thoroughly reviewed by your immediate supervisor prior to job placement.

Safe housekeeping is another of the safety basics important to all jobs. So keep tools and other materials off your press and keep the work area clean and clear of objects which might cause a fall. Also advise your supervisor if your work area or point of operation is poorly lighted.

A couple of other points to remember are to see to it that your press is lubricated and its parts are in good working condition. If you use a stool, check it regularly to make sure it's solid and won't tip unexpectedly.

In summing up, I remind you to stay alert on the job and don't attempt to adjust or repair a press without permission of your supervisor. Many serious injuries result from mechanical malfunctions, so it's important to have a competent person handle press maintenance.

This is quite a list of precautions. By themselves they may not mean much. But add them to the know-how of a conscientious power press operator, and they mean safety and security.

NOTE: A copy of the General Industry Safety Standard on Part 24, Mechanical Power Press may be obtained from the Standards Division by calling 517-322-1845 or online at: www.michigan.gov/documents/CIS_WSH_part24_34781_7.pdf

To request consultation education and training services, call: 517.322.1809

Michigan Department of Labor and Economic Growth
Michigan Occupational Safety and Health Administration
Consultation Education & Training Division
7150 Harris Drive, Box 30643
Lansing, MI 48909-8143
(517) 322-1809